Machine Condition Monitoring Market To Reach $5.46 Billion By 2030

Machine Condition Monitoring Market Growth & Trends

The global machine condition monitoring market size is expected to reach USD 5.46 billion by 2030, according to a new report by Grand View Research, Inc. The industry is anticipated to grow at a lucrative CAGR of 7.6% from 2025 to 2030. Exponential demand for monitoring services to avoid machinery failure will propel the penetration of condition-monitoring systems. End-users have exhibited an unprecedented demand for predictive maintenance tools to bolster asset life, minimize machine failure and reduce maintenance costs. Stakeholders envisage revenue-boosting potentials in maintaining machine health and reducing downtime with advanced software and tools. The emergence of the Industrial Internet of Things (IIoT) has propelled the measurements, such as pressure, vibration, and temperature.

Machine condition monitoring helps measure equipment, enhance production efficiency, and reduce unplanned downtime. Industrial IoT has provided promising growth potential following the growing footfall of smart sensors across North America, Europe, and the Asia Pacific. Leading companies are poised to prioritize vibration, torque, and temperature monitoring to foster monitoring processes. For instance, vibration diagnosis has gained ground to boost the detection of possible faults, mainly due to the adoption of IoT technology and advanced algorithms.

Thermography techniques have gained ground for condition monitoring to highlight aspects of energy loss and minimize carbon emissions and operating costs. The technology has become sought-after to assess and identify thermal issues stemming from improper lubrication, worn or obsolete components, and misalignments. Lately, infrared thermography has garnered popularity in detecting thermal anomalies to provide thermal images of a machine component. Moreover, technology has gained ground in power transformers across industrial facilities, power plants, and substations.

Growth avenues could be pronounced in Asia as the automotive, oil & gas, power generation, and aerospace industries witness technological advancements and innovation. The need to optimize maintenance resources, prevent breakdowns and monitor power generation plants has augured growth for machine condition monitoring manufacturers and suppliers. Industry participants have expedited investments in temperature and vibration data and wireless communication. Besides, the need to prevent downtime and asset failures has furthered the demand for intelligent sensors and predictive maintenance across China, India, Japan, and Australia.

The competitive landscape emphasizes bullish growth strategies, including product offerings, technological advancements, mergers & acquisitions, collaboration, and geographical expansion. Forward-looking companies are poised to reinforce their strategic approaches to bolster predictive maintenance. For instance, in May 2021, Emerson announced the introduction of the PACEdge industrial edge platform to boost open connectivity and scalability. Besides, in June 2020, National Instruments announced the acquisition of OptimalPlus to strengthen enterprise software capabilities and offer business-critical insights. Industry players could expand their penetration in software and connectivity to foster productivity.

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Machine Condition Monitoring Market Report Highlights

• The vibration monitoring segment led the market in 2024, accounting for over 26% share of the global revenue. This growth can be attributed to the rising demand for detecting wear, misalignments, and imbalances, along with the widespread use of monitoring devices for early-stage fault detection.

• The turbines & generators segment led the market in 2024, accounting for over 16% of global revenue. This growth is attributed to the rising demand for wind and solar power, necessitating regular monitoring of turbines and generators to ensure continuous operations.

• The online condition monitoring segment is likely to account for a sizable share of the global market due to the trend for remote monitoring and an increased need to reduce downtime.

• The hardware segment will grow as the development of strong sensors and other devices that enable remote machine health analysis is a major focus of hardware manufacturers. 

• Due to rising oil exploration activities, North America will contribute significantly to the global market.

• Some regions in North America have the most competitive and constantly changing and rising technology improvements in the machine condition monitoring market. The expanding number of machine condition monitoring businesses globally is projected to support market expansion.

Machine Condition Monitoring Market Segmentation

Grand View Research has segmented the global machine condition monitoring market report based on monitoring technique, component, product type, application, architecture type, plant type, monitoring process, end use, and region:

Machine Condition Monitoring Technique Outlook (Revenue, USD Billion, 2017 - 2030)

• Torque Monitoring

• Vibration Monitoring

• Oil Analysis

• Thermography

• Corrosion Monitoring

• Others

Machine Condition Monitoring Component Outlook (Revenue, USD Billion, 2017 - 2030)

• Hardware

• Portable/Handheld Condition Monitoring Units

• Software

• Services

Machine Condition Monitoring Product Type Outlook (Revenue, USD Billion, 2017 - 2030)

• Valves

• Compressors

• Turbines

• Gearbox

• Motors

• Bearings

• Couplings

• Others

Machine Condition Monitoring Application Outlook (Revenue, USD Billion, 2017 - 2030)

• HVAC Systems

• Turbines & Generators

• Material Handling

• Conveyors

• Pump Systems

• Sprockets

• Bushings & Hubs

• Control Cabinet Monitoring

• Paper Presses

• Storage Rooms

• Motor Control

• Lubricant Level Monitoring on CNC Machines

• Others

Machine Condition Monitoring Architecture Type Outlook (Revenue, USD Billion, 2017 - 2030)

• Public Cloud

• Edge Platform

• Hybrid Cloud

• On-premises

Machine Condition Monitoring Plant Type Outlook (Revenue, USD Billion, 2017 - 2030)

• Greenfield Plant

• Brownfield Plant

Machine Condition Monitoring Process Outlook (Revenue, USD Billion, 2017 - 2030)

• Online Condition Monitoring

• Portable Condition Monitoring

Machine Condition Monitoring End Use Outlook (Revenue, USD Billion, 2017 - 2030)

• Mining

• Primary Metals

• Power Generation

• Automotive

• Oil & Gas

• Aerospace

• Food & Beverages

• Chemicals

• Marine

• Pharmaceutical

• Pulp & Paper

• Others

Machine Condition Monitoring Regional Outlook (Revenue, USD Billion, 2017 - 2030)

• North America

  • U.S.

  • Canada

  • Mexico

• Europe

  • UK

  • Germany

  • France

• Asia Pacific

  • China

  • India

  • Japan

  • Australia

  • South Korea

• Latin America

  • Brazil

• MEA

  • UAE

  • South Africa

  • KSA

List of Key Players in Machine Condition Monitoring Market

• ALS

• Emerson Electric Co.

• General Electric

• Honeywell International Inc.

• Megget PLC

• NATIONAL INSTRUMENTS CORP

• Parker Hannifin

• Rockwell Automation, Inc.

• SKF

• Schaeffler AG