U.S. Collaborative Robots Market Size, Share & Trends Analysis Report By Payload Capacity (Up To 5kg, 5kg To 10kg, Above 10kg), By Application (Assembly, Pick & Place, Handling, Packaging, Quality Testing), By Vertical, And Segment Forecasts, 2025 - 2030

U.S. Collaborative Robots Market Trends

The U.S. collaborative robots market size was estimated at USD 133.1 million in 2024 and is expected to expand at a CAGR of 29.7% from 2025 to 2030. Collaborative robots, or cobots, represent a revolution where industries approach the concept of automation with human involvement, thus bettering productivity in addition to enhancing workplace security. The demand for cobots is mainly driven by the need for more flexible and cost-effective automation solutions, especially in small and medium-sized enterprises (SMEs) and industries such as automotive, electronics, and consumer goods.

Cobots are increasingly used in applications like assembly, pick and place, packaging, machine tending, and quality testing due to their ease of integration and adaptability in environments requiring human-robot collaboration. With the rapid development of artificial intelligence (AI) and machine learning technologies, cobots are getting smarter and more powerful while offering greater applications. In the U.S. market, adaptation is widespread across different sectors where businesses seek to improve operational efficiency, reduce labor costs, and optimize production workflows.

With its versatility in diverse applications across industries, the U.S. collaborative robots industry is also growing rapidly. These cobots are helpful in assembly operations, sorting, and fastening components in the automotive and electronics sectors. Cobots are useful in pick and place operations, moving items efficiently within logistics and manufacturing lines. Handling involves lifting and positioning materials, which cobots do in warehouses and production floors. They automate packaging processes, including sorting and packing, in food and beverage industries as well as in e-commerce. Cobots are also integrated into quality testing, inspecting for defects within manufacturing environments. They help enhance efficiency in machine tending by loading and unloading the machines, and they are used in tasks that involve gluing, welding, and even disinfection and sample handling in healthcare. Their increased flexibility and ability to enhance productivity, safety, and cost efficiency are promoting greater utilization across industries.

Payload Capacity Insights

The U.S. collaborative robots industry segments into payload capacity and is among the top factors affecting the industries and applications that serve, with the up to 5kg payload segment holding the largest market size share as cobots that fall in this category are widely used in electronics, automotive, and consumer goods, among other sectors, where tasks, such as assembly, pick and place, and quality testing, require lightweight and compact robots. Such cobots prove affordable, easy to integrate, and efficient in handling repetitive tasks; hence, they are extremely attractive for small and medium-sized enterprises (SMEs) as well as large enterprises looking to streamline their operations.

On the other hand, the above 10kg payload capacity segment is growing at the fastest pace during the forecast period from 2025 to 2030. Cobots with payloads above 10kg are increasingly used in demanding applications like machine tending, heavy-duty material handling, and welding, primarily in automotive, aerospace, and logistics industries. The growth of this segment is driven by the increasing need for more powerful robots that can handle complex, labor-intensive tasks with precision and reliability. In conclusion, while the up to 5kg payload capacity segment remains dominant, the above 10kg category is expanding rapidly, reflecting a shift towards more robust and versatile automation solutions for heavier industrial applications.

Application Insights

Material handling accounts for the largest market share due to the increased adoption of cobots in the automotive, manufacturing, logistics, and warehousing industries. Cobots in this application are used for palletizing, sorting, and moving items efficiently, significantly reducing labor costs and increasing operational productivity. Because they can perform many repetitive tasks precisely, they are very important for many industries that are looking at automation and making processes more streamlined.

On the other hand, the gluing and welding segment, although relatively smaller, is growing at the fastest rate during the forecast period from 2025 to 2030. Cobots in gluing and welding applications are gaining popularity in the automotive, aerospace, and electronics industries, where precision and repeatability are critical. The increasing demand for high-quality, consistent results in manufacturing is driving the rapid adoption of cobots in these specialized tasks. Advances in cobot technology, such as enhanced sensors and capabilities, are further driving the growth of the gluing and welding segment.

Industry Vertical Insights

Furniture & equipment has the highest market share within the cobot market, which is mostly due to the growing demand for automation in the production of furniture and office equipment. In this industry, cobots are used for tasks such as assembly, handling, and packaging. These cobots offer flexibility and the ability to collaborate with human workers to improve efficiency and reduce production costs. The high demand for customized and mass-produced furniture and the trend towards automation in manufacturing processes have driven the widespread use of cobots in this industry.

The automotive industry is growing the fastest during the forecast period from 2025 to 2030. Automobile robots are increasingly used for tasks like assembly, material handling, welding, and painting. Their ability to work alongside human operators in complex and high-precision tasks is fueling their adoption in automotive manufacturing plants. As automotive manufacturers push toward greater efficiency and cost savings, cobots are becoming essential tools for improving production lines, reducing downtime, and maintaining high levels of safety.

Key U.S. Collaborative Robots Company Insights

The major players in the U.S. collaborative robots market are further shifting focus toward developing new innovative cobots that will attract customers and stand atop the competitive edge. For instance, in September 2023, ABB Robotics introduced the GoFa™ 150, a new collaborative robot designed to work alongside human operators in assembly, packaging, and material handling tasks. This robot is targeted at electronics, automotive, and food processing industries, with increased payload capacity and precision. With continuous innovations like these, the market is poised for strong growth, as new product offerings cater to evolving industry needs and drive increased adoption of cobots in various sectors.

U.S. Collaborative Robots Market Report Scope

U.S. Collaborative Robots Market Report Segmentation

This report forecasts revenue growth and provides an analysis of the latest industry trends in each of the sub-segments from 2018 to 2030. For this study, Grand View Research has segmented the U.S. collaborative robots market report based on payload capacity, application, and industry vertical:

• Payload Capacity Outlook (Revenue, USD Million, 2018 - 2030)

  • Up to 5kg

  • Up to 10kg

  • Above 10kg

• Application Outlook (Revenue, USD Million, 2018 - 2030)

  • Assembly

  • Pick & Place

  • Handling

  • Packaging

  • Quality Testing

  • Machine Tending

  • Gluing & Welding

  • Others

• Industry Vertical Outlook (Revenue, USD Million, 2018 - 2030)

  • Automotive

  • Food & Beverage

  • Furniture & Equipment

  • Plastic & Polymers

  • Metal & Machinery

  • Electronics

  • Pharma

  • Others