Boiler Control Solutions Market Size, Share & Trends Analysis Report By Boiler Type (Water Tube, Fire Tube), By Component (Hardware, Software), By End Use (Commercial, Industrial), By Region And Segment Forecasts, 2024 - 2030

Boiler Control Solutions Market Trends

The global boiler control solutions market size was estimated at USD 2,420.5 million in 2023 and is anticipated to grow at a CAGR of 6.0% from 2024 to 2030. Boiler control solutions are vital for ensuring industrial and commercial boilers' efficient and safe operation. These systems encompass a variety of hardware and software components designed to automate the control and monitoring of boiler functions, thereby optimizing performance, reducing energy consumption, and enhancing safety. The increasing demand for energy-efficient systems, coupled with stringent environmental regulations, is driving the market growth. In addition, the rising adoption of automation and IoT in industrial processes is further propelling the market.

Boiler control systems or boiler management systems help regulate parameters such as temperature, pressure, and fuel-to-air ratio during boiler operations. Measuring such parameters can be used to ensure and validate combustion requirements and achieve process optimization.

With the rising environmental concerns and rapid depletion of fossil fuels, the demand for energy-efficient equipment and processes is increasing across the world. Effective boiler systems and efficient operations of these boilers are necessary to reduce the emission, enhance the performance, and minimize energy consumption.

The boiler control solutions market is being driven by several factors, including the rapid growth of the industrial sector. The rising industrial sector and need for energy-efficient systems in compliance with the stringent regulations is expected to increase the demand for efficient boiler control solutions, including hardware and software.

The growing industrial sector, particularly in developing economies, is boosting the demand for efficient boiler systems. Technological advancements, such as the integration of IoT and AI, are also driving market growth by enabling predictive maintenance and real-time monitoring, thus reducing downtime and operational costs. The market presents several opportunities, particularly with the advancement of smart control systems. The integration of AI and machine learning into boiler control solutions can enhance predictive maintenance capabilities, thereby improving operational efficiency and reducing costs.

Moreover, expanding into emerging markets, where industrialization is rapidly increasing, offers significant growth potential. Developing customized solutions tailored to specific industry needs is another avenue for market expansion. Companies are increasingly focusing on developing innovative products and entering strategic partnerships to capitalize on these opportunities.

Boiler Type Insights

“The demand for water tube type segment is expected to grow at a significant CAGR of 6.4% from 2024 to 2030 in terms of revenue”

The fire tube type segment led the market and accounted for 63.2% of the global revenue share in 2023. The segment is expected to witness growth over the forecast period owing to the increasing demand for fire tube boilers in various industrial applications. These applications include hospitals, schools, pharmaceutical facilities, swimming pools, package plants, etc.

The water tube segment is witnessing substantial demand-driven robust industrial growth. The common application of water tube boilers is power generation to produce steam. Other applications include sugar mills, the chemical industry, textile factories, and others. The rising investment in power generation facilities is likely to drive the growth of the segment.

Component Insights

“The demand for hardware component segment is expected to grow at a significant CAGR of 6.1% from 2024 to 2030 in terms of revenue”

Hardware segment accounted for 64.5% of the global boiler control solutions market revenue share in 2023. The hardware segment of the boiler control solutions market includes sensors, controllers, and actuators. These components are essential for the real-time monitoring and adjustment of boiler operations. Sensors play a critical role in measuring various parameters such as temperature, pressure, and flow rates, ensuring that the boiler operates within safe and optimal conditions.

Software solutions in the boiler control market include control algorithms, data analytics, and user interfaces. These software components enable advanced control strategies and provide insights through data analytics, helping operators optimize boiler performance. Control algorithms process sensor data and make precise boiler operation adjustments.

End Use Insights

“The demand for commercial segment is expected to grow at a significant CAGR of 6.5% from 2024 to 2030 in terms of revenue”

The industrial sector is the largest end-user of boiler control solutions, with a revenue share of 60.5% in 2023, driven by the need for efficient and reliable boiler operations in manufacturing, chemical processing, and power generation industries. These industries require high-performance boilers to maintain continuous production processes, making boiler control solutions critical for their operations. The adoption of advanced control systems helps industries reduce energy consumption, lower emissions, and enhance safety. The growing trend of automation in industrial processes is further driving the demand for sophisticated boiler control solutions in this sector.

The commercial sector, including hospitality, healthcare, and education, is increasingly adopting boiler control solutions to ensure operational efficiency and reduce energy costs. In the hospitality industry, efficient boiler systems are essential for providing consistent hot water supply, while in healthcare, they are critical for maintaining sanitary conditions.

Regional Insights

“China to witness fastest market growth at 6.9% CAGR”

The boiler control solutions market in Asia Pacific accounted for the largest revenue share of 48.1% in 2023. Developing economies such as China and India are experiencing significant growth in industrial activities, driving the demand for efficient and reliable boiler control solutions. The region is also witnessing increasing investments in infrastructure development and energy projects, which further boost the market.

The boiler control solutions market in China is estimated to grow at a significant CAGR of 7.0% over the forecast period. China's boiler control solutions market is driven by the flourishing demand for boilers in the manufacturing sector, which is experiencing robust growth potential. Rising FDI and government investment to reinforce industrial production in the country are likely to augment the growth of the boiler control solutions market over the forecast period.

North America Boiler Control Solutions Market Trends

North America boiler control solutions market is driven by stringent environmental regulations and the presence of advanced industrial infrastructure. The region has a high adoption rate of advanced technologies, which supports the implementation of sophisticated boiler control systems. The U.S. and Canada are major contributors to the market, with significant investments in industrial automation and energy efficiency initiatives. The presence of key market players and ongoing technological advancements further bolster the market in this region. The demand for energy-efficient solutions and the need to comply with stringent emission norms are North America's primary drivers of market growth.

Europe Boiler Control Solutions Market Trends

Europe follows closely, with significant investments in green technologies and a strong focus on energy efficiency. Countries such as Germany, the UK, and France are leading the adoption of advanced boiler control solutions to meet stringent emission regulations and enhance energy efficiency. The European market is characterized by a high level of innovation and the presence of several key players driving technological advancements.

Key Boiler Control Solutions Company Insights

Some of the key players operating in the market include Siemens AG, ABB, Yokogawa Electric Corporation, among others.

• Siemens AG is a renowned global technology company focused on industry, transport, healthcare, and infrastructure. The company provides boiler management products with a comprehensive range of products specific to the application. The company has a presence all over the world, with locations in over 190 countries.

• Yokogawa Electric Corporation is a multinational company headquartered in Tokyo, Japan. The company businesses include measurement, control, and information technology offering electrical engineering solutions and software solutions. The company offers boiler control solutions for automatic operations.

BURNHAM COMMERCIAL BOILERS, Schneider Electric, HBX Control Systems, are some of the emerging market participants in the boiler control solutions market.

• Schneider Electric is a French multinational company specializing in energy management and automation solutions for homes, buildings, infrastructure, data centers, and industries. The company offers burner management systems for the safe operation and protection of boilers, burners, furnaces, and heaters.

• BURNHAM COMMERCIAL BOILERS is a global manufacturer of boilers and boiler control systems for various commercial and industrial applications. The company offers high-quality control systems for safe boiler operations, along with accessories such as heat recovery systems, feed systems, flash separators, etc.

Recent Developments

• In November 2023, Idemitsu Kosan Co., Ltd. launched ULTY-V plus a boiler control optimization system. This product can be connected to the boiler control system of a power generation facility to optimize the temperature of the boiler automatically.

• In March 2021, Elcome International expanded the product portfolio with the introduction of ELSYS Intelligent Boiler Control System. The product is designed to increase productivity and efficiency of boiler by managing fuel and combustion of air efficiently.

Boiler Control Solutions Market Report Scope

Global Boiler Control Solutions Market Report Segmentation

This report forecasts revenue growth at global, regional & country levels and provides an analysis on the industry trends in each of the sub-segments from 2018 to 2030. For the purpose of this study, Grand View Research has segmented the boiler control solutions market on the basis of boiler type, component, end use, and region:

• Boiler Type Outlook (Revenue, USD Million, 2018 - 2030)

  • Water Tube

  • Fire Tube

• Component Outlook (Revenue, USD Million, 2018 - 2030)

  • Hardware

  • Software

• End Use Outlook (Revenue, USD Million, 2018 - 2030)

  • Industrial

  • Commercial

• Regional Outlook (Revenue, USD Million, 2018 - 2030)

  • North America

    • U.S.

    • Canada

    • Mexico

  • Europe

    • UK

    • Germany

    • France

    • Italy

    • Spain

  • Asia Pacific

    • Japan

    • China

    • India

    • Australia

    • South Korea

  • Latin America

    • Brazil

    • Argentina

  • Middle East & Africa

    • South Africa

    • Saudi Arabia

    • UAE