U.S. Mailer Packaging Market Size & Outlook, 2026-2033
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U.S. mailer packaging market highlights
- The U.S. mailer packaging market generated a revenue of USD 7,918.7 million in 2025 and is expected to reach USD 24,382.6 million by 2033.
- The U.S. market is expected to grow at a CAGR of 14.9% from 2026 to 2033.
- In terms of segment, non-cushioned mailers was the largest revenue generating product in 2025.
- Cushioned Mailers is the most lucrative product segment registering the fastest growth during the forecast period.
Mailer packaging market data book summary
| Market revenue in 2025 | USD 7,918.7 million |
| Market revenue in 2033 | USD 24,382.6 million |
| Growth rate | 14.9% (CAGR from 2026 to 2033) |
| Largest segment | Non-cushioned mailers |
| Fastest growing segment | Cushioned Mailers |
| Historical data | 2021 - 2024 |
| Base year | 2025 |
| Forecast period | 2026 - 2033 |
| Quantitative units | Revenue in USD million |
| Market segmentation | Cushioned Mailers, Non-cushioned Mailers |
| Key market players worldwide | 3M Co, Sealed Air Corp, Crown Holdings Inc, Mondi PLC, Henkel AG & Co KGaA, Georgia-Pacific, Pregis, ProAmpac, Abriso Jiffy, Intertape polymer group |
Other key industry trends
- In terms of revenue, U.S. accounted for 22.3% of the global mailer packaging market in 2025.
- Country-wise, U.S. is expected to lead the global market in terms of revenue in 2033.
- In North America, U.S. mailer packaging market is projected to lead the regional market in terms of revenue in 2033.
- U.S. is the fastest growing regional market in North America and is projected to reach USD 24,382.6 million by 2033.
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Mailer Packaging Market Scope
Mailer Packaging Market Companies
| Name | Profile | # Employees | HQ | Website |
|---|---|---|---|---|
| Smurfit Westrock | View profile | 10001+ | Dublin, Dublin, Ireland, Europe | https://www.smurfitwestrock.com/ |
| VP Group | View profile | - | Feuchtwangen, Bayern, Germany, Europe | https://www.vp-group.de/ |
| Intertape polymer group | View profile | 1001-5000 | Sarasota, Florida, United States, North America | http://www.itape.com/ |
| Abriso Jiffy | View profile | 1001-5000 | Anzegem, West-Vlaanderen, Belgium, Europe | https://abrisojiffy.com/ |
| ProAmpac | View profile | 5001-10000 | Cincinnati, Ohio, United States, North America | http://www.proampac.com/ |
| Pregis | View profile | 501-1000 | Riva Del Garda, Trentino-Alto Adige, Italy, Europe | https://www.pregis.it/ |
| DS Smith PLC | View profile | 29672 | 1 Paddington Square, Level 3, London, United Kingdom, W2 1DL | https://www.dssmith.com |
| Georgia-Pacific | View profile | 10001+ | Atlanta, Georgia, United States, North America | http://www.gp.com/aboutus/companyoverview/index.html |
| Stora Enso Oyj Ordinary Shares - Class R | View profile | 20000 | P.O. Box 309, Helsinki, Finland, FI-00101 | https://www.storaenso.com |
| Mondi PLC | View profile | 21773 | The Heights, Brooklands, Ground Floor, Building 5, Weybridge, Surrey, United Kingdom, KT13 0NY | https://www.mondigroup.com |
| Crown Holdings Inc | View profile | 25000 | 14025 Riveredge Drive, Suite 300, Tampa, FL, United States, 33637-2015 | https://www.crowncork.com |
| Sealed Air Corp | View profile | 17000 | 2415 Cascade Pointe Boulevard, Charlotte, NC, United States, 28208 | https://www.sealedair.com |
| Henkel AG & Co KGaA | View profile | 48000 | Henkelstrasse 67, Duesseldorf, NW, Germany, 40589 | https://www.henkel.com |
| 3M Co | View profile | 85000 | 3M Center, St. Paul, MN, United States, 55144 | https://www.3m.com |
U.S. mailer packaging market outlook
The databook is designed to serve as a comprehensive guide to navigating this sector. The databook focuses on market statistics denoted in the form of revenue and y-o-y growth and CAGR across the globe and regions. A detailed competitive and opportunity analyses related to mailer packaging market will help companies and investors design strategic landscapes.
Non-cushioned mailers was the largest segment with a revenue share of 73.37% in 2025. Horizon Databook has segmented the U.S. mailer packaging market based on cushioned mailers, non-cushioned mailers covering the revenue growth of each sub-segment from 2021 to 2033.
The U.S. mailer packaging market is expected to grow significantly over the forecast period due to the growing demand for pharmaceutical and medical products. This market is driven by steady growth of the healthcare, food & beverage, and personal care industries.
Lifestyle and demographic factors are expected to propel the demand for cosmetic products as well. The e-commerce market in the U.S. has been experiencing consistent and significant growth for many years.
The convenience of online shopping, coupled with the increasing adoption of mobile devices, has contributed to e-commerce growth. According to the U.S. Census Bureau, the e-commerce share of total retail sales is rising gradually, reaching around 14.8% in the fourth quarter of 2022 to 15.1% in the first quarter of 2023 and 15.4% in the second quarter of 2023. T
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U.S. mailer packaging market size, by product, 2021-2033 (US$M)
U.S. Mailer Packaging Market Outlook Share, 2025 & 2033 (US$M)
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