Automotive Electric Fuel Pumps Market Size, Share & Trends Analysis Report By Product (Brushed DC, Brushless DC), By Technology (Turbine Style, Sliding Vane), By Application (Cars, LCVs, HCVs), By Region, And Segment Forecasts, 2025 - 2030

Market Size & Trends

The global automotive electric fuel pumps market size was estimated at USD 20.39 billion in 2024 and is projected to grow at a CAGR of 6.1% from 2025 to 2030. An electric fuel pump is used to inject gasoline from the tank to the vehicle engine and, thus, is considered one of the essential components in automobiles. Rapid production and demand for passenger vehicles across developing countries such as India, China, and Indonesia are anticipated to stimulate market growth during the forecast period.

Over the years, automotive electric fuel pumps have evolved from simple, mechanically functional to electrically controlled. There has been a considerable increase in the usage of electrical injectors compared to their mechanical counterparts, owing to increased fuel efficiency and the implementation of advanced technologies for better vehicular performance.

The market has also witnessed the replacement of carburetor-based engines by fuel injection engines, thus substituting mechanical pumps. Besides, electric fuel pumps have numerous benefits over mechanical fuel pumps, such as higher fuel efficiency, high durability, reliability, and body-borne noise reduction capabilities.

The burgeoning importance of electric pumps due to their ability to effectively push gasoline to the engine is estimated to stir up its demand over the coming years. A well-functioning pump delivers the right quantity of oil, considering the engine's operating conditions and maintaining optimal pressure between the carburetor and pump to minimize overheating and prevent vapor lock. The abovementioned factors are expected to escalate the demand for automotive electric fuel pumps over the forecast period.

The lower risk of explosion further drives the global industry due to pumps being protected from gasoline vapor, less electrical load, enhanced pump life, and lowered risk of boiling. Furthermore, evolving technologies are likely to transform the landscape of the global automotive industry. Changing consumer preferences, increasing focus on eco-friendly products, and growing safety concerns are poised to play a vital role in the evolution of automotive technologies. Moreover, surging demand for reducing vehicle weight and enhanced efficiency is projected to provide a thrust to the market. In addition, the growing production of counterfeit products and high production costs are anticipated to hinder market growth over the forecast period.

Product Insights

The brushed DC segment led the market with the largest revenue share of 66.29% in 2024. The high torque output at low speeds is provided by brushed DC motors, which is ideal for the precise pumping requirements of automotive fuel systems. These motors are highly efficient in converting electrical energy into mechanical motion, ensuring consistent fuel delivery to the engine under various operating conditions. In addition, their robust performance in extreme temperature and pressure environments makes them suitable for automotive applications, where durability is essential.

The brushless DC segment is expected to grow at a significant CAGR during the forecast period. The growing penetration of electric and hybrid vehicles is a major factor contributing to the growth of BLDC motors in fuel pump systems. EVs and HEVs demand highly efficient and compact components to optimize energy utilization and conserve battery power. BLDC motors meet these requirements due to their compact design and ability to provide consistent performance under varying loads.

Technology Insights

Based on technology, the turbine style segment accounted for the largest revenue share in 2024. The segment's growth is attributed to its increasing adoption in most newly manufactured ICE vehicles due to its enhanced operating capabilities at very high speeds of approximately 7000 rpm and lesser current drawing capabilities than the older version of the pumps. Moreover, additional benefits of turbine electric fuel pumps, such as accurate pressure measurement to deliver high performance, low noise emission, and ease of installation, have led to the dominance of the segment in the global market.

The sliding vane segment is expected to register at a significant CAGR during the forecast period. The ability to deliver high efficiency and precise fuel flow dives the growth of the technology. Sliding vane pumps work by using a rotor with extendable vanes that adjust to the contours of the pump housing, ensuring consistent and smooth fuel flow. This precise mechanism makes it ideal for applications requiring accurate fuel delivery to meet performance and emission standards. As automotive engines become more sophisticated, the demand for fuel pumps capable of supporting such precision has driven the adoption of sliding vane technology.

Application Insights

Based on application, the LCVs segment dominated the market with the largest revenue share in 2024. The growing e-commerce sector and last-mile delivery services have propelled the demand for LCVs. The rise of online shopping and same-day deliveries has increased the number of LCVs on the road, requiring reliable and efficient fuel pumps to support their operations. Furthermore, the increasing adoption of hybrid vehicles in the commercial sector has increased the demand for electric fuel pumps. 

The HCVs segment is projected to grow at the fastest CAGR over the forecast period. Stringent emission regulations imposed by various governments and environmental agencies worldwide have also contributed to the increased adoption of electric fuel pumps in HCVs. For instance, in April 2023, the U.S. Environmental Protection Agency announced a proposal to modify current laws to minimize greenhouse gases released from heavy-duty vehicles in 2027 and implement new, more rigorous laws for model years 2028 through 2032. Its proposed Phase 3 greenhouse gas program would apply to heavy-duty commercial vehicles such as freight trucks, public utility vehicles, transit, school buses, etc.

Regional Insights

The automotive electric fuel pumps market in North America held a significant share in 2024. The shift toward alternative fuels such as ethanol and biofuels has also driven demand for electric fuel pumps in North America. These pumps are designed to handle a wide range of fuel types, including ethanol blends, which are commonly used in the region.

U.S. Automotive Electric Fuel Pumps Market Trends

The automotive electric fuel pump market in the U.S. accounted for the largest revenue share in North America in 2024, due to rising demand for SUVs and light trucks in the country. The U.S. automotive market is characterized by strong consumer demand for SUVs, crossovers, and light trucks, which often feature larger engines requiring efficient fuel delivery systems. Electric fuel pumps designed to handle the higher fuel demands of these vehicles have seen increased adoption. The steady growth of these vehicle segments, fueled by consumer preferences and lifestyle trends, has positively impacted the market for electric fuel pumps.

Europe Automotive Electric Fuel Pumps Market Trends

The automotive electric fuel pumps market in Europe was identified as a lucrative region in 2024. The increasing focus on fuel efficiency and environmental sustainability is a major factor driving the market growth in Europe. Governments in the region have implemented stringent fuel economy standards and emissions regulations. Electric fuel pumps play a crucial role in improving engine performance and optimizing fuel consumption, making them a critical component in vehicles designed to meet these standards.

The UK automotive electric fuel pumps market is expected to grow at a rapid CAGR during the forecast period, due to the increasing adoption of hybrid and electric vehicles. While fully electric vehicles (EVs) don’t require traditional fuel pumps, HEVs rely on efficient electric fuel pumps to support their internal combustion engines. The UK government has incentivized the purchase of hybrid and low-emission vehicles through grants and subsidies, which has bolstered the production and sale of HEVs. This trend directly translates to increased demand for electric fuel pumps designed to meet the unique requirements of hybrid powertrains.

The automotive electric fuel pumps market in Germany held a substantial market share in 2024, owing to its position as an automotive manufacturing hub. Germany is one of the world’s largest automotive manufacturing hubs, home to leading automakers like Volkswagen, BMW, Mercedes-Benz, and Audi. These companies are heavily investing in innovative fuel delivery systems to enhance vehicle performance and meet evolving consumer demands. This focus on technological excellence has significantly driven the demand for advanced electric fuel pumps.

Asia Pacific Automotive Electric Fuel Pumps Market Trends

Asia Pacific dominated the automotive electric fuel pumps market with the largest revenue share of 58.84% in 2024. Strong demand for passenger cars and heavy commercial vehicles among consumers and industrial applications across key developing countries, such as India, China, and Korea, is one of the primary growth stimulants for the regional market. Moreover, key automobile manufacturers such as Toyota, Hyundai, Honda, and Suzuki have established their manufacturing plants in APAC, reducing overall vehicle prices and increasing passenger vehicle adoption across the region.

The Japan automotive electric fuel pumps market is expected to grow at a rapid CAGR during the forecast period, due to the aging vehicle fleet and aftermarket demand. Japan has a substantial number of vehicles in use, including older models requiring maintenance and replacement parts. As electric fuel pumps wear out over time, the demand for aftermarket replacements has grown. Japan’s well-organized automotive aftermarket, combined with a consumer preference for maintaining vehicles over extended lifecycles, has created significant opportunities for electric fuel pump manufacturers in the aftermarket segment.

The automotive electric fuel pumps market in China held a substantial market share in 2024, owing to the rapid growth of the automotive industry. China is the world's largest automotive market, driven by its massive population, rising income levels, and increasing urbanization. The expanding middle class in China has fueled the demand for personal vehicles, boosting the production and sales of passenger cars and commercial vehicles, thereby fueling demand for automotive electric fuel pumps.

Key Automotive Electric Fuel Pumps Company Insights

Some of the key companies in the automotive electric fuel pump industry include Aptiv, Continental AG, General Motors, Pricol Limited, and others. Organizations are focusing on increasing customer base to gain a competitive edge in the industry. Therefore, key players are taking several strategic initiatives, such as mergers and acquisitions, and partnerships with other major companies.

• Pricol Limited is a manufacturer of automotive components and precision-engineered products. The company specializes in a wide range of automotive technologies, including electric fuel pumps, which are integral to modern fuel management systems. Pricol's product offerings encompass various actuation and fluid management systems, such as fuel pump modules, oil pumps, and water pumps, designed for diverse vehicle segments, including two-wheelers, three-wheelers, passenger vehicles, and commercial vehicles

• Aptiv PLC is a technology company headquartered in Dublin, Ireland, specializing in advanced automotive solutions. Formed from the spin-off of Delphi Automotive Systems, Aptiv focuses on designing, developing, and manufacturing both software and hardware that enhance vehicle safety, connectivity, and electrification. 

Recent Developments

• In October 2024, Honda Cars India Ltd (HCIL) announced an expansion of its fuel pump replacement initiative, which now includes a total of 92,672 vehicles across various older models due to potential issues with defective fuel pump impellers. This campaign covers vehicles manufactured between September 2017 and June 2018, including popular models such as the Amaze, City, Jazz, Brio, WR-V, and BR-V. The company will replace the faulty fuel pumps free of charge at authorized dealerships starting from November 5, 2024.

• In September 2024, TI Automotive Aftermarket launched the BKS1002 Brushless Fuel Pump Kit, specifically engineered for high-pressure, in-tank applications. This kit features the highest flow rate of any fuel pump in TI Automotive's lineup, capable of supporting over 1,000 horsepower. The BKS1002 includes a high-performance E5LM brushless screw pump, a high-performance inlet filter, and a 3-foot wire harness for tank mounting. The kit is designed to be driven using advanced commutation methods such as sensorless 6-step or Field Oriented Control (FOC), making it suitable for various performance applications.

Automotive Electric Fuel Pumps Market Report Scope

Global Automotive Electric Fuel Pumps Market Report Segmentation

This report forecasts revenue growth at global, regional, and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2018 to 2030. For this study, Grand View Research has segmented the global automotive electric fuel pump market report based on product, technology, application, and region:

• Product Outlook (Revenue, USD Billion, 2018 - 2030)

  • Brushed DC

  • Brushless DC

• Technology Outlook (Revenue, USD Billion, 2018 - 2030)

  • Turbine style

  • Sliding Vane

  • Roller Vane

• Application Outlook (Revenue, USD Billion, 2018 - 2030)

  • Cars

  • LCVs

  • HCVs 

• Regional Outlook (Revenue, USD Billion, 2018 - 2030)

  • North America

    • U.S.

    • Canada

    • Mexico

  • Europe

    • Germany

    • UK

    • France

  • Asia Pacific

    • China

    • Japan

    • India

    • South Korea

    • Australia

  • Latin America

    • Brazil

  • Middle East and Africa (MEA)

    • KSA

    • UAE

    • South Africa